standard production line of gypsum PVC ceiling

standard exporting packaging or according to client's requirement

Production Description

Gypsum board production line from Yurui applies the international up-to-date technology, and the finished gypsum boards have many advantages, such as good appearance, exact size and thickness, stable quality, etc.

Specification of standard production line of gypsum PVC ceiling

1. Capacity :2 million m2/y~30 million m2/y

(Annual production according to 300 days calculate, 24 hours of continuous production)

2. Automation: semi degree automatic and high degree automatic

3. Drying system.Using hot air or conduction oil for drying

4. Fuel:Coal, natural gas, heavy oil and diesel oil

5. Main materials:

Construction gypsum powder, modified starch, protective paper, foaming agent, water, white latex. Fiberglass and paper pulp (adding selectively)

6. Dimension of product:

Thickness: 7mm-22mm

width: 1200mm or 1220mm

length: 2400mm~3600mm

we can design and manufacture products of other dimensions as clients’ special requirement.

7. Standard of product quality:

In conformity with national standard GB9775-2008

8. Category:

a) Common paper surface gypsum board

b) Fireproof paper surface gypsum board

c) Waterproof paper surface gypsum board

Production process of standard production line of gypsum PVC ceiling

Dosing system -- Forming and Conveying Process -- Drying Process -- 2# Cross Steering process

Dosing system of standard production line of gypsum PVC ceiling

Material Preparation:

After quantitative measurement, put modified starch, retarder, paper pulp, water reducing agent and water in the hydrapulper to form a pulp of raw material, then pump them into the slurry storage tank as standby; proportionally put the foaming agent and water in foaming agent preparation tank and stir uniformly, then pump them into the foaming agent reserve tank (with heating device to keep the temperature at or above 35 °C) as standby; coagulant and gypsum powder raw materials enter into the silo as standby through elevating and conveying equipment.
Dosing: Use metering pump to pump the slurry into the mixer, use dynamic foaming device to foam the foaming agent and into a mixer, use automatic belt weigher to measure the coagulant and gypsum powder and into the mixer, then blend all the main and auxiliary materials in a mixer into qualified gypsum slurry.

Forming and Conveying Process of standard production line of gypsum PVC ceiling

The upper paper enters forming machine through automatic rectify deviation machine after uncoiling, the lower paper enters forming machine through automatic rectify deviation machine, scoring machine and vibration platform after uncoiling, the slurry of the mixer falls onto the lower paper of vibration platform and enters forming machine, the forming machine squeezes out plasterboard of requested specifications, and then finish the initial solidification on solidification belt and the final solidification on rollgang, use fixed-length cutting machine to cut the plaster board to a required length (2400mm,3000mm or others), the two plaster boards, after the redirection by cross steering machine 1#, leave the machine1# at the same time, use roller bed to make the spacing of the two boards to meet the requirements, and finally enter drying machine through distributor for drying.

Drying Process of standard production line of gypsum PVC ceiling

Using fuel type heat conduction oil furnace as the heat source, the hot oil, after goes through fin heat exchanger, becomes hot wind and enters drying machine to complete the drying task. The drying machine is divided into 2 areas, which can nicely finish the drying curve of gypsum board in drying process, avoiding defects such as over burning, wetting and so on. This process is environmental protective, energy saving, high thermal efficiency, and the process parameters are easy to control.

2# Cross Steering process of standard production line of gypsum PVC ceiling

After the drying machine finishes drying task, the boards are conveyed to 2 # cross steering system via plate discharging machine to complete fixed-length cutting of the gypsum board and automatic edge sealing, then send them into automatic stacker for stacking through finished product conveyor. Use forklift to send the products to packing areas for inspection and packaging. The whole set of production process is complete.

 Finished gypsum board product

Appliance of gypsum board product

Company Information

Shandong Yurui is a manufacturer and trade of construction machinery with well-equipped testing facilities and strong technical force.

With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in construction and other industries

Our advantages

Our factory have been in this machinery business for more than 20 years.

(1) the equipment structure is reasonable, energy saving ,high degree of automation , producing cost is low , have competitive advantage .

(2) Product(gypsum board ) qualified rate 99%,

(3) low cost for test machines , after equipment is installed, you can go to production. Within 24 hours .the product pass rate can up to 99%.

(4)We can offer the services of design, producing, installation, commissioning and training, as well as turnkey project for customers.

For more information, please feel free to contact me.